Slaughterhouse Waste Rendering Cooker: A Comprehensive Solution for Converting Waste into Valuable Materials
The slaughterhouse waste rendering cooker, commonly known as the meat powder machine, is a fundamental piece of equipment in converting waste and by-products from livestock and poultry into valuable protein materials. This cooker, designed and manufactured by Niro Bokhar Aras Company, efficiently transforms slaughterhouse waste such as blood, poultry feathers, meat, and bone scraps into valuable protein-rich powders.
Using three heating methods—direct heat, indirect steam (from a steam boiler), or hot oil—the cooker efficiently processes waste into meat or fish powder. These valuable products are widely used in livestock and poultry industries.
Components of the Rendering Cooker
- Inner and Outer Body: Made from abrasion-resistant steel for the inner body and regular steel for the outer body to withstand pressure and corrosion.
- Central Shaft and Arms: The shaft, made from abrasion-resistant steel, mixes the waste and transfers heat effectively.
- Electric Motor, Gearbox, and Bearings: These components drive the central shaft and arms, selected based on the cooker’s capacity.
- Cooker Insulation: To prevent heat loss, the cooker is insulated with materials like rock wool and stainless steel or galvanized sheets.
- Control Panel and Steam Valves: These are selected based on the cooker’s capacity and used to manage and control the device.
Operating Process of the Rendering Cooker
After water separation and initial preparation, the slaughterhouse waste is transferred into the cooker. The process takes approximately 5-6 hours, converting the waste into valuable meat powder used in livestock and poultry industries.
One of the key features of the Niro Bokhar Aras rendering cooker is the long central shaft, allowing for easy replacement of bearings and graphite threads.
Auxiliary Equipment for Rendering Cooker
In addition to the cooker, equipment such as dryers, grinders, cyclones, deodorizers, vacuum pumps, and treatment pools are used to enhance the process and improve the quality of the final product.
Importance of Using the Rendering Cooker in Reducing Environmental Pollution
One of the significant advantages of using a rendering cooker is its contribution to environmental protection. These cookers prevent the disposal of slaughterhouse waste into the environment, reducing unpleasant odors and contamination.
Key Factors in Selecting and Purchasing a Rendering Cooker
When purchasing a rendering cooker, it is essential to consider factors such as capacity, materials, shaft and arm type, insulation systems, and additional features like deodorizers and vacuum pumps. Proper selection can improve the efficiency and longevity of the device.
Different Capacities of Rendering Cookers
Rendering cookers are designed in various capacities, typically ranging from 3.5 tons to 7 tons, suitable for different scales of production.
Deodorizers and Vacuum Pumps in Rendering Cookers
Using deodorizers and vacuum pumps is crucial for improving the quality of the meat powder and reducing unpleasant odors in the workplace. These systems create a vacuum, accelerate the cooking process, and produce a higher quality product.
Advantages of Long Central Shaft in Rendering Cookers
A long central shaft in the rendering cooker allows for easier replacement of bearings and graphite threads, reducing maintenance costs and extending the device’s lifespan.
FAQ on Purchasing Slaughterhouse Rendering Cookers
1. Why choose Niro Bokhar Aras’ slaughterhouse rendering cookers?
Our cookers meet CE, DIN, and Iranian national standards, ensuring optimal performance and quality.
2. What materials can be processed with the rendering cooker?
It processes livestock and poultry waste such as blood, feathers, and meat scraps into usable protein-rich powders.
3. What type of heating is used in the rendering cookers?
Our cookers utilize three heating methods: direct heat, indirect steam, and hot oil.
4. What are the capacities of slaughterhouse rendering cookers?
Capacities range from 3.5 tons to 7 tons, depending on the customer’s needs.
5. What materials are used in the construction of the cooker?
The cooker is constructed from fireproof steel sheets and tubes according to DIN standards, ensuring durability.
6. How is the cooker insulated?
To prevent energy loss, the cooker is insulated using rock wool and stainless steel or galvanized coatings.
7. How long does it take to convert waste into meat powder?
The cooking process typically takes 5 to 6 hours.
8. Does the rendering cooker require special maintenance?
Yes, the long central shaft and easily replaceable bearings and graphite threads simplify maintenance.
9. Are there auxiliary equipment options available with the cooker?
Yes, auxiliary equipment such as dryers, grinders, cyclones, deodorizers, vacuum pumps, and treatment pools are available to enhance the process.
10. Can the cookers be used in other industries?
Yes, they can be utilized in both livestock and poultry industries as well as protein processing sectors.
11. What welding systems are used?
All welding operations adhere to WPS and PQR standards and are performed by experienced welders.
12. How does the rendering cooker contribute to environmental protection?
By converting waste into valuable materials, it prevents the release of pollutants into the environment, reducing contamination.
13. How does the cooker reduce unpleasant odors at slaughterhouses?
Using deodorizers and suitable cooking systems minimizes unpleasant odors in the workplace.
14. How safe are the rendering cookers?
Our products are built with global standards and undergo rigorous quality control tests to ensure safety and efficiency.
15. Do you offer after-sales service?
Yes, our cookers come with a 10-year warranty and 20 years of after-sales service.